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                          某汽车生产公司在焊装车间推行精益生产咨询项目的案例

                          作者:天行健咨询分类:案例分享时间:2017-10-20 09:26:00

                          目录:(点击以下标题可跳到相应段落)

                          一、项目背景

                          二、焊装车间推行精益生产SWOT分析结论

                          三、焊装车间推行精益化生产的具体措施

                          四、项目收益



                          一、项目背景

                          某汽车生产公司焊装车间由于自动化程度较低、生产区域分布较散、物流路线较混乱,因此在生产管理、质最管理、设备管理等方面都存在较大困难。因此,焊接生产的运行情况如何,将直接影响到生产线的生产效率、均衡化和产品质量。从生产上来说,焊装能否按节拍组织生产,将直接影响后续涂装、总装的生产运作;从质量方面,焊装的自车身一旦成型,就很难进行修复调整,这将直接影响到总装时各零部件的协调。因此公司特天行健咨询的行业资深老师开展精益生产咨询项目,用精益生产的理念和要求,迅速改变公司目前的生产管理模式,不断持续改进,提高公司的竞争力,从而获得生存与发展的空间。


                          二、焊装车间推行精益生产SWOT分析结论

                          棋牌游戏捕鱼TONGGUODUIHANZHUANGCHEJIANTUIXINGJINGYISHENGCHANJINXINGSWOTFENXI,WOMENKEYIKANCHU:ZAIMUQIANCHANPINZHONGLEIBUDUANZENGJIA,SHICHANGJIAGEXIAJIANG,XIAOFEIZHEDUIZHILIANGYAOQIUYUELAIYUEGAODENEIWAIBUYANJUNTIAOZHANDEXINGSHIXIA,GONGSIYAOBAITUOMUQIANDEKUNJING,BIXUBUDUANTIGAOZISHENDEJINGYINGGUANLISHUIPING,JIANGYUNYINGXIAOLVHECHENGBENKONGZHIFAHUIDAOJIZHI,TIGAOFANYINGSUDU:TONGYANGDECHANPIN,CHENGBENYAOGENGDI;TONGYANGDECHENGBEN,CHANPINPINZHIYAOGENGHAO;TONGYANGDETOURU,ZIYUANLIYONGLVYAOGENGGAO。



                          三、焊装车间推行精益化生产的具体措施

                          1、完善组织,强化领导

                          棋牌游戏捕鱼①WEILEJIADACHEJIANTUIXINGJINGYISHENGCHANDELINGDAOLIDU,CHEJIANZHUANMENCHENGLILETUIXINGJINGYISHENGCHANLINGDAOXIAOZU,CONGERZAIZUZHISHANGTIGONGLEBAOZHANG。TUIXINGJINGYISHENGCHANLINGDAOXIAOZUCHENGYUANRUXIA:

                          ZUZHANG:CHEJIANZHUREN

                          FUZUZHANG:JISHUZHILIANGFUZHUREN、SHENGCHANFUZHUREN

                          TEPINGUWEN:TIANXINGJIANZIXUNGONGSI

                          CHENGYUAN:JISHUZHILIANGSHIZHUREN、ZONGHEGUANLISHIZHUREN、WEIXIUGONGDUANGONGZHANG、GESHENGCHANGONGDUANGONGZHANG


                          ②JIAQIANGPEIXUN,SHIXIANSIXIANGBIANGE,TISHENGYEWUSUZHI:KAIZHANDUOCENGCIPEIXUN,XUANGUANJINGYISHENGCHANLINIAN,SHIXIANSIXIANGBIANGE“LUXIANJUEDINGYIHOU,GANBUSHIGUANJIAN;KAIZHANZHUANXIANGZHISHIPEIXUN,TISHENGYUANGONGYEWUSUZHI。JINGYISHENGCHANDEYOUXIAOTUIXING,XUYAOQUANYUANDECANYU,GENGXUYAOYUANGONGJUYOUXIANGYINGDEYEWUSUZHI。


                          2、优化生产布局和物流路线,实现生产准时化和均衡化

                          “ZHUNSHIHUA”SHIJINGYISHENGCHANTIXILIANGDAZHIZHUZHIYI。ZHUNSHIHUA,“JIUSHIXUYAODELINGLANGJIAN,ZAIXUYAODESHIHOU,YIXUYAODESHULIANGJISHIDIDAODASHENGCHANXIANDEXUYAOSHULIANG。”


                          “JUNHENGHUA”ZESHIJINGYISHENGCHANJUTISHISHIGUOCHENGZHONGDELINGWAIYIGEZHONGYAOKETI。JUNHENGHUABAOHANLELIANGGEFANGMIAN:YISHISHITONGYITIAOSHENGCHANXIANSHANGSHENGCHANDEGELEICHANPIN,JINLIANGSUOXIAOTONGYIPINZHONGDESHENGCHANPILIANG,YISHIXIANBUTONGPINZHONGCHANPINCHANLIANGDEJUNHENGXING:LINGYISHISHIGEGONGXUDESHENGCHANFUHEXIANGDUIJUNHENG,YIBAOCHIZHENGTIAOSHENGCHANXIANDEJUNHENGPINGWEN。


                          3、工位调整前后的效果对比分析

                          ①JIANSHAOLINGJIANZHOUZHUANCISHU,DIAOZHENGQIAN,YAOYONGCHANCHEZHOUZHUAN3CI,RENGONGBANYUN2CI:ERDIAOZHENGHOU,ZHIXUCHANCHEZHOUZHUANYICI,RENGONGBANYUNYICI。CHANCHESHIYONGXIANHERENGONGZUOYELIJUNDADAJIANSHAO。


                          ②SUODUANWULIULUXIAN。DIAOZHENGQIAN,CHANCHEYUNSHUJULIGONG120MI,DIAOZHENGHOUSUODUANLE30MI,KEYIJIANSHAOCHANCHEYOULIAOXIAOHAO,JIANGDIYUNYINGCHENGBEN。


                          棋牌游戏捕鱼③SHIXIANJUNHENGSHENGCHAN。DIAOZHENGQIAN,CAIQUDESHIPILIANGZUHANHOU,YIBANYICIZUISHAOZUHAN60JIANHOUZAITONGYIFANGDAOZHOUZHUANTINGFANGQU;ERDIAOZHENGHOU,YOUYUZUHANHOUJISHANGXIAN,ZHINENGSHIDANJIANZUOYE。ZHEIZHONGZUOYEFANGSHIDEGAIBIAN,ZHENZHENGSHIXIANLE“YIGELIU”DEZUOYEFANGSHI,DUJUELEGONGXUZAIZHIPINDECHANSHENG。


                          ④CHANPINZHILIANGDEDAOYOUXIAOKONGZHI。DIAOZHENGQIAN,YOUYUSHICHENGPISHENGCHAN,YIDANSHEBEIHUOQITAYINWENCHUXIANYICHANGERDAOZHICHANPINCHUXIANZHILIANGWENTISHI,WANGWANGDOUSHIPILIANGXINGDE:LINGWAI,YUANLAIZAIZHIPINZHOUZHUANCISHUGUODUO,JINGCHANGHUICHUXIANYINGONGWEIQIJUBULIANGHUOBANYUNCHANSHENGDEZHILIANGWENTI。XIANZAI,YINWEIZUHANHOUJISHANGXIANZHUANGPEI,KESHIZHILIANGWENTIJISHIFAXIAN,SHANGSHUWENTIYEJIBENDEDAOJIEJUE。


                          ⑤节约了场地和工位器具的占用。调整前需要的场地面积=高顶组焊场20M?+周转场10M?+上线工位4M?=34M?,现在仅用上线工位即可,节约场地30 M?。


                          四、项目收益

                          1 8GEGONGWEIHEBINGWEI4GEGONGWEI。AN350(TAI/TIAN)DECHANLIANGJISUAN,MEITIANCAOZUOGONGKEJIESHENG2800CIDEBANJIANGONGZUO、JIANSHAO4200mDEBUXING,QIEKEJIANQINGGONGJIANBIAOMIANKEPENGJILV;


                          棋牌游戏捕鱼2、FENBIEYOUHUADAOQIANXIACHESHEN、QIANHOUMENBANZU,XINGCHENGLIUSHUIDANJIANZUOYE,SHIXIANLEJUNHENGSHENGCHAN;


                          棋牌游戏捕鱼3、JIANSHAOLEWULIUZHOUZHUAN,SUODUANLEWULIULUXIAN,CHANPINZHILIANGDEDAOLEYOUXIAOKONGZHI;


                          4、JIANQINGGONGRENLAODONGQIANGDU,JIANGDISHENGCHANYUNXINGCHENGBEN。

                          (本案例来自天行健咨询公司,由于涉及隐私问题,本案例不一定为完整版本,可能部分省略,敬请谅解!)


                          文章标签:精益生产案例
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