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                            TPM在某食品工厂设备管理中的案例分享

                            作者:天行健咨询分类:案例分享时间:2018-01-10 10:51:44

                            目录:(点击以下标题可跳到相应段落)

                            一、项目背景

                            二、TPM管理的具体措施

                            三、TPM管理的实施

                            四、TPM项目实施效果



                            一、项目背景

                            SUIZHEZHONGGUOJINGJIBUDUANDEFAZHAN,QIYEYEMIANLINZHELAIZIGUONEIWAIQIYEDEJINGZHENGYALI,ZAIGEGEXINGYENEIBUJINGZHENGYERIYIJIAJU。NULITIGAOXIANCHANGGUANLISHUIPING、JIANGDISHENGCHANCHENGBENYICHENGWEIMEIGEQIYEDEFAZHANMUBIAO,DUIYIGESHIPINSHENGCHANGONGCHANGLAISHUO,QIZHUANGBEIDEKEKAOXING、ANQUANXING,DUIJIANGDISHEBEIWEIXIUCHENGBENHETIGAOQIYESHENGCHANLVQIDAOZHIGUANZHONGYAODEZUOYONG。JINGGONGSIGAOCENGSHANGYIJUEDING,YU2017NIANKAISHIYINJINTPMZIXUNXIANGMU,TEYAOTIANXINGJIANZIXUNJINCHANGZHIDAOXIANGMUDEKAIZHAN,YIJIANGDILESHEBEIGUZHANGLV,QUEBAOSHEBEIDEGAOXIAOYUNXING,SHIQIYEZAIJINGZHENGZHONGZHANJUYOUSHI。 


                            二、TPM管理的具体措施

                            1、明确任务,制定TPM管理原则

                            棋牌游戏捕鱼①YIJIANGDISHEBEIGUZHANGLVWEIMUDE,SHIXINGGAOXIAODESHEBEIWEIHUHEGUANLIGONGZUO。


                            ②JIAQIANGJIHUAJIANXIU。DADAOSHEBEIYUNXINGDEJINGJI、GAOXIAOZHUANGTAI。


                            ③TIGAOZHIGONGZHENGXIUSUZHI。TUIDONGLIANZHUSHEBEIDEJISHUJINBU。


                            2、TPM管理原则

                            棋牌游戏捕鱼GONGSIYANGEZUNSHOU“RENYUANSUZHIGUANLIWEIZHONGXIN,SHEBEIGUANLIWEIBAOZHANG,BAOZHENGZHENGCHANGSHENGCHANWEIMUDE”DEYUANZE,DANGSHEBEIXITONGYUSHENGCHANFASHENGCHONGTUSHI。DUIYUYINGXIANGCHANPINZHILIANGHUOYOUKENENGZAOCHENGSHIGUDESHEBEI,JINGSHEBEIJISHURENYUANJIANCHAHOUPANDUANJIANGFASHENGGUZHANGSHI,SHENGCHANBIXUJISHEBEIJIANXIURANGLU,LIJITINGJIJIANXIUCHULI。BASHEBEIYINHUANXIAOCHUZAIMENGYAZHUANGTAI;DUIYUYIBANXINGSHEBEIKEDAISHEBEIMEIYOUSHENGCHANRENWUSHICHULI。SHEBEIBUJIANXIUHAOBUZHUNSHIYONG;ZAISHEBEIDERICHANGBAOYANG、YIBAO、ERBAOSHI,BIXUQUEBAOSHEBEITINGJIJINXINGBAOYANG。



                            3、确定TPM管理机构及职责

                            ①CHEJIANTPMGUANLIJIGOUZUCHENG

                            棋牌游戏捕鱼GONGSITPMGUANLIJIGOUZHUYAOYOUGONGSIFUZONGJINGLI、CHEJIANZHUREN、SHEBEIGUANLIBUMENTPMTUIJINXIAOZU、GECHEJIANTPMZHUANYEZUJIGEWEIXIUTPMXIAOZU、GECHEJIANTPMXIAOZUDENGZUCHENG。QIGUANLIJIGOURUTU1SUOSHI。


                            ②QUEDINGTPMGUANLIJIGOUZHIZE

                            GONGSISHENGCHANFUJINGLI:LINGDAOSHEBEIGUANLITPMTUIJINXIAOZUKAIZHANHUODONG,BINGJINXINGZHENGTIBUSHUHEJIANCHA。ZHUGUANQUANGONGSIZHONGDASHIXIANGDEJUECEHEXIEDIAOGEHUANJIEGUANXI。


                            SHEBEIGUANLIBUMENCHUZHANG:DUCUHEJIANCHAGEDANWEIRICHANGTPMHUODONG,XIEDIAO、JIEJUEGEDANWEIHUODONGZHONGCUNZAIDEKUNNANHEWENTI。


                            SHEBEIGUANLITPMTUIJINXIAOZU:YOUSHEBEIGUANLIBUMENXIANGGUANRENYUANZUCHENG,YANJIUJIFAZHIGONGZIJUEGONGZUOREQINGDEGUANLIFANGAN,LINGDAOGECHEJIANTPMXIAOZUGONGZUOBINGXIADAZHILING,JIANCHA、PINGBIQIGONGZUOKAIZHANQINGKUANG,XIEDIAOSHENGCHANYUJIHUAJIANXIUDEGUANXI。


                            GECHEJIANTPMTUIJINXIAOZU:ZHIDAOGESHENGCHANCAOZUOTPMXIAOZUDERICHANGGONGZUO,FUZECHEJIANZHIGONGTPMGUANLILILUNDEXUANCHUANYUPEIXUN。SHOUJISHEBEIYUNXINGXINXI,ZUOHAOSHEBEIDEGUZHANGGUANLIHEZHENDUAN,ZHIDINGSHEBEIJIHUAJIANXIUHUOGAIZAOFANGAN,BINGFUZEJUTIDEJIANXIUJISHUGUANLIGONGZUO。


                            棋牌游戏捕鱼SHENGCHANJISHUZU:WEIGETPMHUODONGXIAOZUTIGONGQIESHIKEXINGDEJUTIHUODONGFANGAN,ZHIDAOQIJUTIGONGZUO,XIEZHUTPMWEIXIUXIAOZUDUISHEBEIWEIXIUJINXINGJUTIZHIDAO,JISHITICHUSHEBEIYINHUANJIGAIZAOYIJIAN。


                            棋牌游戏捕鱼TPMHUODONGXIAOZU:FUZEZHIXINGBENGANGWEIBIAOZHUNHUACAOZUOGUICHENG,YIJIRICHANGDIANJIAN、QINGLIJIWEIHUBAOYANGSHEBEI,FUZESHEBEIXIAOGUZHANGDEPAICHUYUXIULI。


                            WEIXIUTPMXIAOZU:FUZEXUNJIANSHEBEI,ZHENDUANSHEBEIDEYUNXINGZHUANGKUANG,SHISHISHEBEIDEJIHUAJIANXIU,BANGZHUCAOZUORENYUANZUOHAOSHEBEIRICHANGWEIHUGONGZUO。


                            4、TPM管理的内容

                            ①CHEJIANLIECHUQUANNIANDETPMJIHUA,BINGJUTILUOSHIDAOMEIYUEHUOMEIZHOU。SHEBEIGUANLIBUMENDETPMTUIJINXIAOZUZHAOKAIGECHEJIANJIHUAPINGHENGHUI,JIEHEQUANCHANGDESHENGCHANHEJIANXIUJIHUA,ZHIDINGCHUCHEJIANHELIDEJIANXIUJIHUAJISHISHIFANGAN,XIADAJIWEIXIUTPMXIAOZUZHIXING,ERCHEJIANDEZHUANZHIRENYUANDUCUQIANQIZHIXING。


                            ②GECHEJIANZAIJIHUAZHONGHUAFENZHONGDIANSHEBEI,YIBIANTUCHUDUIZHONGDIANSHEBEIDEGUANLI,BINGQUEDINGDUIZHONGDIANSHEBEIDEJIANKONG,BAOZHENGQIZHENGCHANGYUNXINGHEJIAOGAODELIYONGLV。


                            棋牌游戏捕鱼③SHEBEIGUANLIBUMENTPMTUIJINXIAOZUGENJUSHIJIQINGKUANGJIANLIJIANQUANHUODONGJILUBIAO,BINGJIANLIXIANGDUIYINGDEDAFENBIAO,FENFADAOGECHEJIANDETPMHUODONGXIAOZU,BIANYUDUITPMHUODONGJINXINGXIANGXIJILU。


                            ④CHEJIANTPMHUODONGXIAOZUJIJIFENXISHEBEIYUNXINGJIYINGXIANGCHANPINZHILIANGDESHEBEIWENTI,TICHUKEXINGDESHEBEI。GAIJINFANGANHUOHELIHUAJIANYI,BINGTIANXIEHUODONGJILUBIAO。


                            ⑤GECHEJIANWEIXIUTPMXIAOZUFUZEDUISUOFENGUANDESHEBEIJINXINGDINGQIJIANCHA,DUIXUJIANXIUDESHEBEISHIXING“ZAIXIANGENGHUAN、LIXIANWEIXIU”DEJIANXIUFANGSHI。


                            ⑥SHEBEIGUANLIBUMENTPMTUIJINXIAOZUDINGQIZUZHIJIANCHA,GENJUGEWEIXIU、CAOZUOTPMXIAOZUFANKUIDEHUODONGJILU、SHEBEIYUNXINGJILUJINXINGPINGBI、DAFEN,BINGJIYUSHIDANGDEJIANGLIHUOCHENGFA。


                            三、TPM管理的实施

                            棋牌游戏捕鱼GONGSITPMGUANLIDESHISHIFENWEISIGEJIEDUAN:YINRUJIEDUAN、TUIGUANGJIEDUAN、ZHIXINGJIEDUAN、GONGGUJIEDUAN。


                            1、引入阶段

                            GONGSIYAOQINGTIANXINGJIANZIXUNGONGSI,DUIGONGSIDEGAOCENGGUANLIZHE、BUFENCHEJIANZHUREN、BUFENSHEBEIGUANLIZHEDENGXIANGGUANRENYUANJINXINGTUOGANGPEIXUN,XIANGXIJIANGJIETPMHUODONGDEQIYUAN、TPMDEGAINIAN、TPMDEYIYIDENGZHISHI,CONGERTIGAOZHIGONGDUITPMGUANLISIXIANGDERENSHI,LETPMHUODONGDUIQIYEFAZHANHESHEBEIGUANLIDEZHONGYAOXING。


                            2、推广阶段

                            棋牌游戏捕鱼JINGJIAOYUPEIXUN,GONGSILIYONG1NIANSHIJIANKAIZHANLERUXIAHUODONG:


                            棋牌游戏捕鱼①YOUDIYIPIJINGGUOTUOGANGPEIXUNDEXIANGGUANRENYUANJINXINGYIBANGYIDEZAIPEIXUN,JIANGTPMHUODONGDEGAINIAN、YIYI、FANGFADENGCHUANBOTUIGUANGDAOCHEJIAN、BANZU。


                            棋牌游戏捕鱼②GETPMTUIJINXIAOZUXUANBUCHEJIANDETPMGUANLITIZHI。


                            棋牌游戏捕鱼③SHEBEIGUANLIBUMENDETPMTUIJINXIAOZUFENQI、FENPIDUIGEGECHEJIANKAIZHANZHIGONGTPMZHISHIPEIXUNHUODONG,JIASHENZHIGONGDUITPMGUANLIDERENSHI。


                            ④ZAICHEJIANKAIZHANTPMYANJIANGHUI、ZHISHIJINGSAIDENGHUODONG,ZENGQIANGZHIGONGDECANYUYISHI。


                            3、执行阶段

                            ①YOUGECHEJIANDETPMTUIJINXIAOZUDUIBENCHEJIANZHIGONGJINXINGLILUNPEIXUN,SHIQUANTIZHIGONGZIJUEDIZHIXINGQUANYUANCANYUWEIXIUDEGUANLIJIZHI。


                            ②GECHEJIANTPMXIAOZUXUANCHUFUZEREN。


                            ③GECHEJIANTPMTUIJINXIAOZUZHIDINGCHUBENCHEJIANTPMHUODONGDEJIHUA、JINQIFANGZHENHEMUBIAO,XIANGGETPMXIAOZUXIADATPMGUANLIDERENWUNEIRONGHEFANGFA。GETPMXIAOZUXINGCHENGZIZHUWEIXIUTIZHI,JINERXINGCHENGMEIZHOU、MEIYUEZHUDONGDIKAIZHANTPMHUODONG。


                            ④SHEBEIGUANLIBUMEN,TPMTUIJINXIAOZUSHELITPMZHUANXIANGJIANG,BINGDUIGETPMXIAOZUDEGONGZUOJINXINGPINGBI、JIANGLI。


                            4、巩固阶段

                            JINGGUOJINIANDENULI,GONGSIYIXINGCHENGWANSHANDETPMGUANLIJIZHI,BINGBATPMGUANLIDECHENGSHUJINGYANJINXINGTUIGUANG,GETPMXIAOZUJIANGXIANGGENGGAODEMUBIAOTIAOZHAN,JINERTUIDONGSHEBEIGUANLIGONGZUOMAISHANGXINTAIJIE。


                            四、TPM项目实施效果

                            1、XIANCHANGDE5SGUANLISHUIPINGJIAOZHIYIQIANYOULEHENDADETISHENG,YIZHUANGPEI、JIJIAGONGWEIDAIBIAODEJIGECHEJIANYANXULIANGHAODEGAISHANSHITOU,CHENGWEIGONGSIXIANCHANGHUANJINGGAISHANDELINGTOUYAN。ZHEIJIGECHEJIANDEXIANCHANGTEDIANSHI:QUYUHUAXIANQINGXI、BIAOSHIQINGCHU,JIBENSHIXIANMUSHIHUAGUANLIYAOQIU,GONGJUDEXINGJIGUANLIYAOQIUJIAOHAO,WULIAOBAIFANGSHIXIANLEDINGZHI,CHEJIANXIANCHANGDIMIANGANJINGZHENGJIE,QUESHIJIRENYIZHONGQINGXIN、YOUXUDEGANJUE。


                            2,TPMZIZHUBAOQUANHUODONGDEZHANKAI,SHIGONGSIDESHEBEIWEIHUJIBAOYANGGONGZUOFASHENGLEJIAODADEBIANHUA。GECHEJIANDOUCHENGLILETPMZIZHUBAOQUANHUODONGXIAOZU,BINGZAIGEZIDEGANGWEISHANGKAIZHANHUODONG。SHEBEIZIZHUGUANLIHEBAOYANGDEHUANJINGYIJINGJIBENXINGCHENG,QINGSAOJIZHUN、RUNHUAJIZHUN、DIANJIANJIZHUN、GONGJUXINGJIGUANLI、QINGSAOZHIDUDESHISHI、TPMXIANKUANGBANDENGJICHUHUODONGZHENGZAIJIANCHISHISHI。


                            3、RENCAIPEIYANGYOULECHUBUDESHOUXIAO。TONGGUODUONIANLAITPMDEGAISHANHUODONG,QUESHIWEIGONGSIPEIYANGLEYIBUFENGUANLIHEGAISHANRENCAI。YIXIECHEJIANZHUREN、SHEBEIGUANLIYUAN、XIANCHANGGAISHANYUANDENGJIBENSHANGZHANGWOLELIANGXIANGGONGJUDESHIYONGHEJIQIAO,BINGQIEYUNYONGDAOSHIZHANZHONGQU,DUIYUTPMHUODONGDETUIJINYIJIBENBUMENJIAOYUPEIXUNDENGDOUQIDAOLEGUGANZUOYONG。


                            4、公司实施的TPM管理活动,不仅降低了设备故障率,确保设备的高效运行,还提高了职工的整体素质,也使企业获得了巨大的经济效益。


                            (本案例来自天行健咨询公司,由于涉及隐私问题,本案例不一定为完整版本,可能部分省略,敬请谅解!)


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